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Large Scale 20TH PLC-Controlled Wood Pellet Production Line for Industrial Biomass Fuel

محصولات

Large Scale 20TH PLC-Controlled Wood Pellet Production Line for Industrial Biomass Fuel

موق:	1
قیمت:	negiotable
بسته بندی استاندارد:	پکیج حرفه ای برای حمل و نقل دریایی
دوره تحویل:	35 روز کاری با توجه به مقیاس
روش پرداخت:	T/T، L/C
ظرفیت عرضه:	دستگاه گلوله چوب 400 مجموعه یک ساله

اطلاعات دقیق

توضیح محصول

اطلاعات دقیق

محل منبع

نام تجاری

APEXBIOMASS

گواهی

CE/SGS /ISO

شماره مدل

DR420 508 800

مواد خام:

ضایعات چوب (تنه چوب، خرده چوب، بلوک چوبی و غیره)، ضایعات زیست توده (همه ضایعات کشاورزی و غیره)

ظرفیت دستگاه گلوله چوب:

یک ست: 3-4، 5-6 و غیره

روش کنترل خط پلت چوب:

خروجی خشک کن:

پنجم تا پانزدهم (50 تا 15 درصد)

ظرفیت خرد کن چوب:

5-30، 218D، 2110،2113 و غیره

آسیاب چکشی:

2-20، 75 کیلووات، 90 کیلووات، 132 کیلووات، 160 کیلووات، 200/250 کیلووات، 315 کیلووات

برجسته کردن:

20TH Wood Pellet Production Line,Large Scale Biomass Pellet Production Line,PLC-Controlled Pellet Manufacturing Line

Large Scale Biomass Pellet Production Line

PLC-Controlled Pellet Manufacturing Line

توضیح محصول

Large Scale 20TH Wood Pellet Production Line Equipment Manufacturer

As the global demand for renewable energy continues to rise, wood pellets have emerged as a sustainable and efficient biomass fuel solution. At Apex Biomass Equipment, we specialize in manufacturing high-performance wood pelletizing equipment designed to meet industrial-scale production demands.

What Is a Wood Pellet Production Line?

A wood pellet production line is a complete set of machinery and processes used to convert raw biomass materials—such as logs, sawdust, or wood chips—into compact, energy-dense wood pellets. These pellets are widely used for heating, power generation, and as a renewable alternative to fossil fuels.

A typical production line includes several stages:

Raw material preparation (Debarking/wood chipper)
Crushing
Drying
Pelletizing
Cooling
Screening
Packaging

When designed and integrated properly, a modern pellet production line can operate continuously with minimal human intervention, especially when controlled by an advanced PLC (Programmable Logic Controller) system.

How to Set Up a 20 TPH Fully Automated PLC-Controlled Wood Pellet Production Line Using Logs

Step 1: Raw Material Handling

Input Material: Fresh logs with ~60% moisture content

Required Equipment:

Log debarker - Removes bark to enhance pellet quality
Log wood chipper - Converts logs into smaller wood chips suitable for processing (10-50th, wood chipper)
Belt conveyors - Transfer materials between stages efficiently

Step 2: Crushing (Size Reduction)

Dried chips must be ground into fine particles (3-5 mm) for pelletizing.

Required Equipment:

Hammer mill - Reduces wood chips to fine powder (10-20th wood hammer mill)
Cyclone separator - Extracts dust and fine particles
Screw conveyors - Feed material consistently to next stage

Step 3: Drying (Critical for High Moisture Raw Material)

Logs with 60% moisture must be dried to around 10-15% before pelletizing.

Recommended Equipment: (5th-15th, when the moisture is 50%-15%, drum dryer)

Rotary drum dryer
Hot air furnace - Powered by biomass or other energy sources
Cyclone dust collector - Controls emissions and collects fines
Moisture sensors - Integrated with PLC for real-time moisture control

Automation Tip: The PLC system monitors inlet and outlet moisture levels to optimize drying efficiency and prevent over-drying.

Step 4: Pelletizing

This is the core process where fine biomass powder is compressed into dense pellets.

Pellet Mill Specifications:

Ring die pellet mills - Ideal for high-capacity output
Heavy-duty gearbox and rollers - Designed for 20 TPH continuous operation
PLC-integrated control - Automatically adjusts feeding rate, pressure, and temperature

Step 5: Cooling

Fresh pellets exit the press at ~80-90°C and must be cooled to ambient temperature.

Cooling System:

Counterflow pellet cooler
Vibrating sieve or screener - Removes fines and broken pellets

Automation Tip: The PLC regulates airflow and discharge timing to maximize cooling efficiency.

Step 6: Screening and Packaging

Pellets are screened, sorted, and packaged for transport or storage.

Packaging Options:

Automatic bagging machines - 15-50 kg bags or jumbo bags
Palletizing robot arms - For large-scale packaging
Dust collection system - Ensures a clean working environment

Benefits of a PLC-Controlled Fully Automated Pellet Line

Higher Productivity: Real-time synchronization of all processes
Energy Efficiency: Smart drying and pelletizing controls reduce waste
Consistent Quality: Precise control over moisture, size, and density
Reduced Labor Costs: Minimal manual operation required
Safety Monitoring: PLC detects overloads, blockages, and fire risks

Why Choose APEX BIOMASS EQUIPMENT CO.,LTD?

With years of expertise in biomass processing and automation, Apex Biomass Equipment offers turnkey wood pellet production lines tailored to your specific requirements. We provide:

Custom engineering design
High-efficiency equipment (debarker, wood chipper, dryer, wood pellet machine, cooler)
Advanced PLC automation systems
On-site installation and training
After-sales service and spare parts

Setting up a fully automated 20 TPH wood pellet production line from raw logs is a significant investment—but one that offers high returns in energy efficiency, sustainability, and long-term profitability. Whether you're entering the biomass energy market or scaling up your production, Apex Biomass is your trusted partner for robust, intelligent, and high-throughput pellet production systems.

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دستگاه آسیاب چکشی

Large Scale 20TH PLC-Controlled Wood Pellet Production Line for Industrial Biomass Fuel

موق:	1
قیمت:	negiotable
بسته بندی استاندارد:	پکیج حرفه ای برای حمل و نقل دریایی
دوره تحویل:	35 روز کاری با توجه به مقیاس
روش پرداخت:	T/T، L/C
ظرفیت عرضه:	دستگاه گلوله چوب 400 مجموعه یک ساله

اطلاعات دقیق

توضیح محصول

اطلاعات دقیق

محل منبع

چین

نام تجاری

APEXBIOMASS

گواهی

CE/SGS /ISO

شماره مدل

DR420 508 800

مواد خام:

ضایعات چوب (تنه چوب، خرده چوب، بلوک چوبی و غیره)، ضایعات زیست توده (همه ضایعات کشاورزی و غیره)

ظرفیت دستگاه گلوله چوب:

یک ست: 3-4، 5-6 و غیره

روش کنترل خط پلت چوب:

PLC

خروجی خشک کن:

پنجم تا پانزدهم (50 تا 15 درصد)

ظرفیت خرد کن چوب:

5-30، 218D، 2110،2113 و غیره

آسیاب چکشی:

2-20، 75 کیلووات، 90 کیلووات، 132 کیلووات، 160 کیلووات، 200/250 کیلووات، 315 کیلووات

مقدار حداقل تعداد سفارش:

قیمت:

negiotable

جزئیات بسته بندی:

پکیج حرفه ای برای حمل و نقل دریایی

زمان تحویل:

35 روز کاری با توجه به مقیاس

شرایط پرداخت:

T/T، L/C

قابلیت ارائه:

دستگاه گلوله چوب 400 مجموعه یک ساله

برجسته کردن

20TH Wood Pellet Production Line,Large Scale Biomass Pellet Production Line,PLC-Controlled Pellet Manufacturing Line

Large Scale Biomass Pellet Production Line

PLC-Controlled Pellet Manufacturing Line

توضیح محصول

Large Scale 20TH Wood Pellet Production Line Equipment Manufacturer

What Is a Wood Pellet Production Line?

A typical production line includes several stages:

Raw material preparation (Debarking/wood chipper)
Crushing
Drying
Pelletizing
Cooling
Screening
Packaging

How to Set Up a 20 TPH Fully Automated PLC-Controlled Wood Pellet Production Line Using Logs

Step 1: Raw Material Handling

Input Material: Fresh logs with ~60% moisture content

Required Equipment:

Log debarker - Removes bark to enhance pellet quality
Log wood chipper - Converts logs into smaller wood chips suitable for processing (10-50th, wood chipper)
Belt conveyors - Transfer materials between stages efficiently

Step 2: Crushing (Size Reduction)

Dried chips must be ground into fine particles (3-5 mm) for pelletizing.

Required Equipment:

Hammer mill - Reduces wood chips to fine powder (10-20th wood hammer mill)
Cyclone separator - Extracts dust and fine particles
Screw conveyors - Feed material consistently to next stage

Step 3: Drying (Critical for High Moisture Raw Material)

Logs with 60% moisture must be dried to around 10-15% before pelletizing.

Recommended Equipment: (5th-15th, when the moisture is 50%-15%, drum dryer)

Rotary drum dryer
Hot air furnace - Powered by biomass or other energy sources
Cyclone dust collector - Controls emissions and collects fines
Moisture sensors - Integrated with PLC for real-time moisture control

Automation Tip: The PLC system monitors inlet and outlet moisture levels to optimize drying efficiency and prevent over-drying.

Step 4: Pelletizing

This is the core process where fine biomass powder is compressed into dense pellets.

Pellet Mill Specifications:

Ring die pellet mills - Ideal for high-capacity output
Heavy-duty gearbox and rollers - Designed for 20 TPH continuous operation
PLC-integrated control - Automatically adjusts feeding rate, pressure, and temperature

Step 5: Cooling

Fresh pellets exit the press at ~80-90°C and must be cooled to ambient temperature.

Cooling System:

Counterflow pellet cooler
Vibrating sieve or screener - Removes fines and broken pellets

Automation Tip: The PLC regulates airflow and discharge timing to maximize cooling efficiency.

Step 6: Screening and Packaging

Pellets are screened, sorted, and packaged for transport or storage.

Packaging Options:

Automatic bagging machines - 15-50 kg bags or jumbo bags
Palletizing robot arms - For large-scale packaging
Dust collection system - Ensures a clean working environment

Benefits of a PLC-Controlled Fully Automated Pellet Line

Higher Productivity: Real-time synchronization of all processes
Energy Efficiency: Smart drying and pelletizing controls reduce waste
Consistent Quality: Precise control over moisture, size, and density
Reduced Labor Costs: Minimal manual operation required
Safety Monitoring: PLC detects overloads, blockages, and fire risks

Why Choose APEX BIOMASS EQUIPMENT CO.,LTD?

With years of expertise in biomass processing and automation, Apex Biomass Equipment offers turnkey wood pellet production lines tailored to your specific requirements. We provide:

Custom engineering design
High-efficiency equipment (debarker, wood chipper, dryer, wood pellet machine, cooler)
Advanced PLC automation systems
On-site installation and training
After-sales service and spare parts

برچسب‌ها: